Triple insulated wire is a kind of high performance insulation wire, the wire has three insulation layer, the core, is among the first layer is a golden brown polyamine thin film, the thickness of a few microns, but can bear the pulse high voltage of 3 Kv, the 2nd is high insulation paint coating, the third layer is transparent glass fiber layer, the total thickness of insulating layer is only 20-100 um, its advantage is high dielectric strength, between any two layer can withstand the safety of the Ac 3000 To 6000 v voltage, electric current density.

The Advantages FOR "STARK" TRIPLE INSULATED WIRE ARE:-

• Rolled coil easily.
• High voltage insulation, could save insulating tape, insulating interlayer.
• Superior wear resistance for high speed automatic Transformer winding line.
• Three layers of insulation protection, there is no pinhole phenomenon.
• Self Solderable So No Striping Required.
• Size Of The Transformer Can Be Cut down To 50% Due To No Requirement Of Interlayer Tapes
• Save copper due to less number of turns required after eliminating insulating tape & interlayer.
• Intercourse Wear More Than 250 Times
• Triple insulted wire comes in three different temperature gradient :-
  • CLASS E ----- 120̊ C
  • CLASS B ----- 130̊ C
• Triple insulted wire Ranges From 0.16 TO 1.0 mm.

Applications

Electrical Motors, Transformers, Switchgear, Consumer & Industrial Electronics, Auto Electrical, Refrigerators, Air Conditioners, Domestic Appliances, Pumps & Fans

Applicable Specification / Standards

Iec, Din, IS, Other Relevant National, International / Customized Standard

InsuLation Class

Size Range

SWG - Min. 5, Max. 45

Size - Min. 5.400 mm, Max. 0.071 mm

Grade - Min. 1, Max. 3

Packing Details

PT 4, PT 10, PT 25, PT 45, PT 90, PT180 & as per Din Standards

"STARK" Plain Copper Conductor, PVC Insulated Unsheathed 650/1100 V, Single Core Cables For Panel Board Wiring AS PER IS : 694:1990 with ISI Mark

PVC Insulated Single / Multi Core Wires & Cables

These cables have multi faceted role in our daily lives. These find application in Household Wiring, Industrial Wiring, Multipurpose / Temporary Wiring in the form of extension leads etc. as well as in appliances.

AND ALSO AS PER BRITISH STANDARDS

Applications

Current Transformers, Power Transformer

Insulation Option

Cotton with Polyester

Size Range

Sagar SwitchGears Limited offers Medical Grade Silicone for an array of custom applications:

• Ultrasonic Scanners
• EEG, MEG, ECG and
• EKG Electrodes
• Radiography
• MRI and PET
• Infrared Thermography
• Tactile imaging
• Elastography
• Tomography
• Defibrillators
• Dialysis
• Laparoscopy
• Endoscopy
• Infusion Pumps
• Medical Robotics
• Medical Lasers
• Oximetry
• Dental Cameras

Silicone has properties that make it the perfect choice:

• Ultra-Flexible
• Biocompatible
• Sterilization (Autoclave, Chemical, Radiation)
• Temperature Range:
• -60°C to 200°C
• Chemical Resistant
• High Voltage Dielectric
• Pliable and Kink Resistant
• FDA Grade Material

Sagar SwitchGears Limited manufactures a wide range of Teflon® Insulated Wire and Teflon® Cable to meet the specific requirements of our customers' applications. PFA, FEP as well as ETFE Insulations are suitable for a range of high temperature, chemical, electrical and medical applications.

Custom PFA Insulated Wire and Cable

PFA Insulated Cable and Wire is excellent for high temperature applications. PFA insulation can withstand operating temperatures up to 260° Celsius, and has superior mechanical strength at high temperatures as compared to FEP insulation. It exhibits excellent low-temperature toughness. PFA Insulated Wire and Cable is also used in applications requiring a chemical resistant wire and cable. PFA insulation is inert when exposed to most industrial solvents and chemicals. PFA Insulation retains its useful properties in temperatures ranging from –200° C to +260° C. At Sagar SwitchGears Limited, we can custom manufacture PFA thin wall wire insulation and heavy wall wire insulation and cable jackets to meet the requirements of your specific application. Dimensions that we can manufacture range from AWG 40 to AWG 2/0. The minimum order is generally 1000 ft.

Custom FEP Insulated Wire and Cable

FEP Insulated Cable and FEP Wire are also used in applications involving high temperatures and harsh environments. FEP Insulation exhibits is inert in most chemical environments and exhibits excellent resistance to high temperatures. It displays outstanding low-temperature toughness. FEP Insulated Wire and Cable also displays very low flammability, excellent weather resistance and electrical stability. FEP Insulated Wire is commonly used in chemical, electrical, and medical applications and maintains its properties in temperatures ranging from -200° C to +200° C (or -328° F to +392° F). Sagar SwitchGears Limited can use FEP to custom manufacture thin wall wire insulation and heavy wall wire insulation and cable jackets to your specifications. Dimensions that we can manufacture range from AWG 40 to AWG 2/0. The minimum order is generally 1000 ft.

Custom ETFE Insulated Wire and Cable

ETFE Insulated Cable and Wire is heat resistant up to 150° Celsius. ETFE Insulated Wire and Cable also displays high levels of mechanical toughness, flexibility and abrasion resistance. ETFE Insulation is therefore commonly used in applications requiring good mechanical strength, good properties of chemical resistance, ability to withstand high temperature environments and good properties of electrical stability. ETFE Insulation exceeds the mechanical properties of both PTFE and FEP. The operating range of EFTE Insulated Wire and Cable is from -100° C up to +150° C. Dimensions of EFTE Insulated Wire that we custom manufacture can range from AWG 40 to AWG 2/0. The minimum order is generally 1000 ft.

Insulation Option

Insulation Option, Electrical Grade Kraft Paper, Nomex Paper, Mica Paper, Thermally Upgraded Paper, Crepe Paper, Polyster Paper

Applicable Specification/Standards

Iec, Din, Is, Other Relevent National, International / Customized Standard

Edge Profile

Square Edges	Round Edges	Full Round

Size Range

Width - Min.4 mm , Max.40 mm

Thickness - Min. 0.80 mm , Max. 8 mm

Cross Section Area - 3.2 SQ. mm, 150 SQ. mm

W/T Ratio - Min. 1.2, Max. 8

Insulation Range

• Insulation

Min. (Radial) 0.100 Mm Max. (Radial) 2.00 Mm - Min.4 mm , Max.40 mm

Winding Wire for Submersible Motors

• Extreme temperature resistance.
• Very high dielectric strength.
• Greater tensile strength.
• Negligible leakage current.
• Easily bendable for easy winding.
• Firm insulation for high mechanical strength.
• Very high resistance to tears.
• Long life guaranteed.
• Cost-optimised for higher savings.

Sagar SwitchGears Limited is primarily a manufacturer of submersible motors and pumps. Therefore we know what kind of winding wire produces a great motor. Top performance of submersible motors requires top quality winding wire. Likewise, good quality winding wire also increases the life-time of your motor. Extreme temperature resistance will allow your motor to run without the risk of burning out. The strong insulation will allow the winding to be placed firmly into your stator stamping without puncturing it. All these reasons show that the quality winding wire is critical to the quality of a motor.

winding wire can withstand abrasion saves space/size, cost and work in every type of typical submerged conditions. In brief the details are as follows :

TEAR RESISTANT

Uniaxial orientation makes it easy to tear the insulation along the axis of the wire. of insulation is oriented bi-axially. Propagation of tears is difficult. The structure

DIELECTRIC STRENGTH

The multiple layer construction of Sagar SwitchGears Limited insures high dielectric quality of insulation. Any flow is limited to a single layer of the tape. The wrapping process places the insulation concentrically around the conductor.

HIGHER CUT THROUGH & ABRASION RESISTANT

Insulation offers remarkable resistance to cut through and scrap abrasion. Thin cross sections of Sagar 0.15 to 0.25 mm thick will endure greater cut through stress and general abuse than, 0.25 to 1.0 mm insulation such as of PVC, Nylon jacketed PVC wire.

INSULATION RESISTANCE

It has remarkably higher insulation resistance even at boiling point of water than PVC.

HIGH TENSILE STRENGTH

Sagar insulation adds significantly to the tensile strength of the insulated conductor which has such a superior breaking strength. When stretching occurs, wire insulated with conventional materials will break since there is on support from insulation.

WORKING TEMPERATURE

For short periods + 130°C.
Continuous - 60°C to 120°C.

HIGHER FLEX LIFE

The insulation is produced by biaxially oriented synthetic film. It has very high flex life in comparison to any other insulation materials.

SIZE

0.4mm to 3 mm conductor

Insulation Option

Insulating Kraft Paper, Thermally Upgraded Insulating Kraft Paper, Crepe Paper, Nomex, Mica

Applicable Specification/Standards

Iec, Din, Is, Other Relevent National, International / Customized Standard

Insulation Range

0.300 Mm - 6.00 Mm, Subject To Insulation & Covering Option, Plastic Reel, Wooden Reel, Steel Reel

Rize Range

Width - Min.4 mm , Max. 25 mm

Thickness - Min. 0.80 mm , Max. 4 mm

Cross Section Area - 3.2 SQ. mm, 100 SQ. mm

Bunch - Min. 2, Max. 3

Wrapping Method

• Butt Wound Wrapping

• Traditional Overloaded Wrapping

• Multiple Layer (Up To 16 Layers In Single Line)

• Combinations